Dynasties fall, empires break, seasons pass--but one thing that never ends is mankind's technological progress. To prove it one more time and this time, with remarkable prospects, laser tube processing has come to make things easier for the tube-cutting industry. Laser cuts being a reality now, production efforts have sharply shrunk to a minimum of 50%; and quality has spiked like never before.
Who would want to rely on high-frequency systems or flying cutoff machines to cut tubes and pipes anymore, when the same job is done faster and better with lasers? Now that doesn't await an answer of course. For, the arrival of lasers has changed the face of tube fabrication. The flexibility of laser application has enhanced tube-cutting production both in quality and quantity, and with a speed much higher than what would have been possible in other manual processes.
Using lasers to cut tubes and pipes has been a practice since the 1970s; but, today it is being applied to many other manufacturing processes. As demand grew, manual processes fell short of meeting expectations, thereby giving way to laser cutting systems. Designs and techniques, which seemed an impossibility, are now being created on a dedicated tube processing laser.
Here's how lasers make it bold and brilliant:
The First Cut
Laser tube cutting allows amazing accuracy, with hardly any tool wear. It also allows cuts without any burr, dross, or contamination, thus making these proper for a clean surface inside the tube and producing hygienic pipe & fittings. You may also adjust your cut length on the fly with lasers.
Connection's a Joy
Nothing manual, no tool wear and zero grinding. But you end up having the perfect angles and arcs for tube-to-tube fitting. That's the joy in laser connections--you get the best angled cutoffs and coped cuts. Same holds true for the hole cutouts--force-free laser cuts also produce flawless holes for tubes and pipes.
Laser cutting helps in locking tube connections too--both temporarily and permanently, as needed. It strengthens the connections, thus eliminating welding needs.
A Structure Unseen
Lasers help in adding through-tube projections to structural designs without any multiple setups. Everything's completed in one operation. If that sounds magic, see it and believe it.
Other Laser Magic Works
Some other fascinating uses of the laser cutting technology are in the production of flow-type joints, hand bend preparations, boru lazer kesim odd shapes and complex designs like the C-channels, D-tubes, extrusions, bar stock, elliptical tubes, etc.
Possibilities are plenty when we're talking laser! It's hard to gauge how much the laser technology can provide. The superbly interlocked U-joint and the complexly structured perforating gun of the oil industry are laser technology marvels in their own rights. The stainless laser tube cutting also bears newer possibilities in the days to come. Therefore, growth is infinite; and with lasers, it's just the beginning.
A laser cutting machine is a machine that uses laser lights to cut through different materials such as metal, wood, textiles, acrylic among many others. When it comes to metal cutting, you can use it to cut different types of metals such as stainless steel, steel, and aluminium.
Laser cutting is preferred by many people as its accurate, has a very small kerf width, yields excellent cut quality, and has a small heat effect zone.
For you to buy the right machine you need to consider a number of factors:
How will you be using the machine? You can use the cutting machine for two main functions: cutting and engraving. As mentioned, you can use it on different materials. The materials have different specifications; therefore, before you head to the stores you should decide on how you will use your machine.
The bed size of the machine determines the amount of work you can do. The bed size varies from A3 to A1 where the bigger the size, the more the work that your machine can handle. The bed size is a permanent feature; therefore, you can't change it in the future.
The decision should be based on the amount of work that you are planning of handling. For example, if you are planning of handling large projects you should go for a machine with a large bed.
The quality of the optics is the one that determines how well the machine performs. Many unknowledgeable people think that the wattage is the one that determines how effective the machine works, but this isn't true.
When making the purchase you shouldn't bother with the amount of power that the machine consumes-you should concentrate on the quality of the optics.
To determine the quality of the optics you should ask the seller to demonstrate how the machine works on different materials and settings.
Ease of use
If you are a new buyer you most likely don't know how to use the laser cutting machine. A good machine should come with an easy-to-follow manual. The manual should not only show you how to use the machine, but also how to undertake minor repairs.
These are tips on how to buy the right laser cutting machine. Although, the machine is designed to cut different materials, you should avoid cutting plastic with it as plastic tends to give off chlorine gas which is harmful when you breath it.